North America Automated Storage and Retrieval System (ASRS) Market Size (2025 – 2030)

The North America Automated Storage and Retrieval System (ASRS) Market was valued at USD 9.34 billion and is projected to reach a market size of USD 15.06  billion by the end of 2030. Over the forecast period of 2023-2030, the market is projected to grow at a CAGR of 10.03%. 

ASRS solutions are transforming warehouse operations by improving storage density, order accuracy, and retrieval speeds. Companies across retail, e-commerce, and manufacturing sectors are increasingly adopting robotic storage and retrieval systems to maximize warehouse efficiency and reduce operational costs. With labour shortages and rising real estate costs, businesses are turning to high-density automated storage solutions to optimize floor space utilization. Vertical Lift Modules (VLMs), unit-load ASRS, and robotic picking systems are gaining traction for high-throughput storage operations. The integration of AI, IoT, and cloud-based warehouse management systems (WMS) is enhancing predictive analytics, inventory tracking, and order fulfilment. Companies are focusing on real-time inventory visibility and AI-driven automation to streamline supply chain logistics.

Key Market Insights:

• A report by McKinsey revealed that over 70% of warehouses in North America are expected to implement ASRS solutions by 2027, citing increased operational efficiency and labour cost reduction as primary drivers.
• According to a Deloitte study, companies that deployed robotic ASRS experienced a 30% increase in warehouse throughput and a 25% reduction in space utilization, optimizing storage capacity.
• A survey by Statista found that 80% of manufacturing companies in North America plan to adopt automated vertical storage solutions to enhance material handling efficiency and reduce warehouse congestion.

North America Automated Storage and Retrieval System (ASRS) Market Drivers:

The rising land costs have driven up warehouse rents and overheads, increasing the demand for high-density, space-efficient storage solutions.

As businesses face increasing warehouse space constraints and rising land costs, the demand for high-density automated storage solutions is growing. Companies are turning to unit-load and mini-load ASRS systems to maximize vertical space, reduce storage footprint, and enhance inventory organization. Automated vertical storage modules allow warehouses to store more inventory in a smaller area, reducing the need for expansive distribution centres. Additionally, labour shortages and rising wages are pushing businesses toward automation-driven storage solutions that minimize reliance on manual labour. ASRS solutions automate inventory movement, picking, and retrieval, improving efficiency while lowering workforce dependency. AI-powered robotic picking and shuttle-based ASRS systems further optimize warehouse logistics, ensuring faster order fulfilment and minimal errors. As e-commerce and omnichannel retailing grow, companies are prioritizing warehouse automation to ensure just-in-time inventory management and streamlined order processing. The shift towards smart warehousing solutions is expected to drive ASRS adoption across industries seeking efficiency, scalability, and cost-effectiveness.

Warehouse automation has also seen increased activity in technological advancements in this particular sector, which has led to greater demand for more cost-efficient alternatives.

The integration of AI, IoT, and robotics is reshaping the ASRS market in North America, allowing for real-time inventory tracking, predictive analytics, and automated replenishment. Modern ASRS solutions are equipped with machine learning algorithms that analyse order patterns and storage needs, optimizing warehouse layouts and retrieval routes. Cloud-based warehouse management systems (WMS) are enhancing connectivity between ASRS solutions and enterprise resource planning (ERP) platforms, enabling seamless supply chain operations. Additionally, the rise of 5G-enabled smart warehouses is improving real-time data transmission, automation control, and system reliability. Major logistics and retail companies are investing in robotic ASRS, including shuttle-based storage and AI-powered robotic picking systems, to improve warehouse throughput and accuracy. As supply chain demands increase, automation-driven warehouses are becoming the standard for large-scale distribution centres and micro-fulfilment hubs.

North America Automated Storage and Retrieval System (ASRS) Market Restraints and Challenges:

The increased automation brings with it high setup and maintenance costs, also integrating with (WMS) brings with it additional issues.

Despite its advantages, the North American ASRS market faces challenges such as high initial investment costs, integration complexities, and maintenance requirements. Deploying automated storage solutions requires substantial capital expenditure, making it difficult for small and mid-sized enterprises to adopt. Integrating ASRS with existing warehouse management systems (WMS) and supply chain networks can be complex, leading to implementation delays and operational disruptions. Businesses must ensure system compatibility and seamless data synchronization to avoid inefficiencies in inventory tracking and order fulfilment. Another key challenge is ongoing maintenance and technical expertise. ASRS solutions require regular software updates, troubleshooting, and preventive maintenance, necessitating specialized workforce training. Without proper system management, businesses may experience downtime and performance issues. Cybersecurity risks also pose concerns, as cloud-based ASRS platforms store critical inventory data, making data security and access control essential. Addressing these challenges will be critical for ensuring long-term ASRS adoption and reliability.

North America Automated Storage and Retrieval System (ASRS) Market Opportunities:

The increasing demand for same-day and next-day delivery is driving the adoption of micro-fulfilment centres (MFCs) and urban warehouses, particularly in e-commerce and grocery retail. ASRS solutions enable high-density storage, rapid order picking, and efficient last-mile logistics, making them ideal for space-constrained urban areas. Businesses that develop compact, AI-integrated ASRS solutions will gain a strong foothold in the market. While retail, e-commerce, and manufacturing dominate ASRS adoption, new opportunities are emerging in healthcare, pharmaceuticals, and aerospace. Hospitals, biotech firms, and pharmaceutical companies are investing in automated storage solutions for temperature-sensitive inventory, while aerospace firms are leveraging ASRS for spare parts logistics and high-value asset management.

NORTH AMERICA AUTOMATED STORAGE AND RETRIEVAL SYSTEM MARKET REPORT COVERAGE:

North America Automated Storage and Retrieval System (ASRS) Market Segmentation

North America Automated Storage and Retrieval System (ASRS) Market Segmentation: By Type

• Vertical Lift Module
• Carousel
• Fixed Aisle System

Vertical Lift Modules (VLMs) are gaining popularity due to their space-saving design and high storage density, making them ideal for warehouses with limited floor space. VLMs enhance ergonomic efficiency, reduce picking errors, and improve order fulfilment speed, making them widely used in the healthcare, retail, and aerospace industries. Companies implementing VLMs benefit from automated inventory retrieval and better space utilization, reducing operational costs.

Carousel systems, available in vertical and horizontal configurations, provide high-speed automated storage and retrieval for small parts, tools, and components. Horizontal carousels are widely adopted in e-commerce fulfilment centres for high-speed picking, while vertical carousels are preferred in the manufacturing and automotive sectors for efficient inventory management. These systems improve retrieval accuracy, reduce labour dependency, and enhance workflow automation, making them a key component of modern warehouses.

North America Automated Storage and Retrieval System (ASRS) Market Segmentation: By End-User

• Airports
• Manufacturing
• Retail
• Post/Parcel

Airports are increasingly adopting ASRS solutions for baggage handling, cargo storage, and logistics management. Automated storage systems enhance efficiency in baggage sorting, reduce human intervention, and improve security in cargo warehouses. Many airports are integrating robotic ASRS and AI-driven retrieval systems to optimize luggage tracking and streamline ground operations, ensuring faster turnaround times for flights. The manufacturing sector is a major adopter of ASRS technology, using it for automated inventory handling, just-in-time production, and raw material storage. Industries such as automotive, electronics, and aerospace are investing in unit-load and mini-load ASRS systems to enhance warehouse efficiency, reduce downtime, and minimize storage space requirements.

Retail and e-commerce companies are rapidly deploying ASRS solutions to support high-speed order fulfilment and omnichannel logistics. With growing consumer demand for same-day and next-day deliveries, retailers are implementing micro-fulfilment centres equipped with ASRS technology to automate inventory storage, order picking, and last-mile delivery operations. These systems ensure higher order accuracy, faster retrieval, and optimized warehouse layouts. The post and parcel industry is utilizing automated storage and retrieval systems to handle high-volume package sorting, tracking, and dispatching. ASRS solutions help postal services and logistics providers optimize space utilization, improve mail sorting speed, and reduce handling errors.

North America Automated Storage and Retrieval System (ASRS) Market Segmentation: By Region:

• USA
• Canada
• Mexico

The United States dominates the ASRS market, driven by high e-commerce activity, advanced manufacturing infrastructure, and increasing demand for warehouse automation. Major retailers, including Amazon, Walmart, and Target, are investing in robotic ASRS and micro-fulfilment centres to enhance order processing speed and reduce labour costs.

Canada’s ASRS market is expanding, driven by the growth of e-commerce, cold chain logistics, and the increasing need for space-efficient warehouse solutions. With harsh weather conditions affecting logistics operations, companies in food & beverage and pharmaceuticals are investing in climate-controlled ASRS solutions to enhance inventory management and minimize product spoilage. The country’s post and parcel sector is also adopting automated sorting and retrieval systems to handle rising parcel volumes from online shopping.

COVID-19 Impact Analysis on the North America Automated Storage and Retrieval System (ASRS) Market

The COVID-19 pandemic accelerated ASRS adoption as businesses faced labour shortages, supply chain disruptions, and increased e-commerce demand. Companies implemented automated storage solutions to ensure contactless inventory handling, faster order fulfilment, and reduced workforce dependency. Industries such as retail, pharmaceuticals, and manufacturing expanded ASRS integration to maintain productivity and enhance supply chain resilience. The shift toward micro-fulfilment centres and automated distribution hubs helped businesses navigate pandemic-driven operational challenges.

Post-pandemic, the demand for high-speed, AI-driven ASRS solutions continues to grow, ensuring long-term efficiency, scalability, and warehouse automation. Businesses are increasingly investing in smart storage and robotic retrieval systems to future-proof logistics operations and mitigate future disruptions.

Trends/Developments:

Retail and e-commerce leaders like Amazon and Walmart are investing in robotic ASRS, improving fulfilment speeds and warehouse throughput. ASRS solutions are incorporating AI-driven predictive analytics and real-time inventory optimization, enhancing warehouse efficiency and reducing errors.

Walmart is rolling out automated micro-fulfilment centres (MFCs) equipped with ASRS and AI-driven inventory management systems to support same-day grocery and retail order fulfilment. The retailer is partnering with automation companies to integrate vertical storage solutions and high-speed robotic retrieval systems into its supply chain.

Dematic and Honeywell Intelligrated are at the forefront of AI-powered ASRS development, focusing on shuttle-based storage, robotic picking, and cloud-connected warehouse automation. These companies are working with retail, pharmaceutical, and industrial clients to implement smart warehouse solutions that enhance inventory visibility, predictive maintenance, and real-time order fulfilment.

Key Players:

1. Dematic (KION Group)
2. Honeywell Intelligrated
3. Swisslog Holding AG (KUKA Group)
4. Murata Machinery, Ltd.
5. Daifuku Co., Ltd.
6. SSI Schaefer Group
7. Vanderlande Industries
8. Mecalux, S.A.
9. AutoStore
10. BEUMER Group