GLOBAL BUTTERFLY VALVE MARKET (2025 - 2030)

In 2024, the Butterfly Valve Market was valued at approximately USD 10.4 billion, and it is projected to grow at a CAGR of 6.5% during 2025–2030, reaching an estimated USD 15.2 billion by 2030.

The Global Butterfly Valve Market is witnessing steady expansion due to increasing industrial automation, infrastructure modernization, and rising investment in water treatment, energy distribution, and process manufacturing facilities. Butterfly valves are widely preferred for their compact design, cost-efficiency, simple construction, quick shut-off function, and suitability for regulating flow in pipelines of varying sizes and pressures.

Industries such as oil & gas, chemicals, petrochemicals, power generation, pharmaceuticals, pulp & paper, food & beverages, and municipal water supply rely heavily on butterfly valves for regulating fluid flow in both critical and general-purpose operations. Ongoing upgrades in urban water treatment plants, expansion of industrial fluid handling systems, and growth in refinery and pipeline infrastructure continue to support market demand.

Moreover, the trend of replacing older gate valves and ball valves with longer-life, corrosion-resistant butterfly valves is growing, especially in industries prioritizing low maintenance costs and high cycle durability. Manufacturers are increasingly focusing on smart, automated, and digital valve control systems integrated with SCADA and IoT platforms, making butterfly valves more intelligent, responsive, and predictive in performance.

Key Market Insights

Butterfly valves account for more than 30% of flow control valves used in industrial process systems globally.

The water and wastewater treatment sector consumes ~27% of overall butterfly valve demand in 2024.

Asia-Pacific contributes ~32% of total global installations due to rapid infrastructure and industrial growth.

Electric and pneumatic actuated butterfly valves are growing at ~8–10% CAGR, driven by automation.

Corrosion-resistant alloy and polymer-based valves are increasing adoption in chemical and marine applications.

Moreover, the trend of replacing older gate valves and ball valves with longer-life, corrosion-resistant butterfly valves is growing, especially in industries prioritizing low maintenance costs and high cycle durability.

Manufacturers are increasingly focusing on smart, automated, and digital valve control systems integrated with SCADA and IoT platforms, making butterfly valves more intelligent, responsive, and predictive in performance.

Oil & gas refineries and LNG terminals rely on high-performance butterfly valves for flow isolation and emergency shut-off in pipelines and processing units. Source

Market Drivers

Increasing Investment in Water and Wastewater Treatment Infrastructure Drives Butterfly Valve Market

Rapid urbanization, industrial expansion, and increasing public awareness of water sustainability have led governments worldwide to invest heavily in water purification, desalination, sewage management, and pipeline replacement projects. Butterfly valves are core components in these plants, used for flow regulation, emergency shut-off, chemical dosing control, and pipeline isolation. Their low maintenance needs, ease of installation, and durability in slurry and sediment-heavy flows make them more economical compared to gate or globe valves.

Developing economies in Asia, Africa, and South America are expanding municipal water networks, while developed regions like North America and Europe are upgrading aging pipeline systems. This dual-factor growth — new infrastructure creation + modernization — strongly influences butterfly valve demand. As water scarcity concerns and environmental compliance regulations intensify, the need for reliable flow control solutions continues to rise.

Industrial Automation and Shift Toward Smart Flow Control Systems Drive Butterfly Valve Market

Global industries are rapidly adopting automation, SCADA, remote monitoring, and IoT-enabled maintenance systems to optimize production efficiency, reduce downtime, and improve safety. Butterfly valves are now widely integrated with electric, pneumatic, and hydraulic actuators, offering: Precise flow control, Real-time operational feedback, Remote opening/closing capability, Predictive maintenance alerts. Automated butterfly valves are essential in chemical plants, refineries, food processing units, and pharmaceutical manufacturing, where temperature, pressure, and contamination control are critical. As factories transform into digitally connected smart facilities, demand for automated and intelligent butterfly valve solutions continues to increase.

Market Restraints

One of the major restraints in the butterfly valve market is performance limitations under extremely high-pressure and high-temperature conditions, where ball valves and gate valves may offer superior sealing. Additionally, fluctuating raw material prices such as stainless steel, alloy metals, and polymers affect production costs. In some industries, technical awareness and operator training gaps also limit optimal valve selection and maintenance practices.

Market Opportunities

Significant growth opportunities exist in the expansion of desalination plants, LNG transport systems, chemical processing networks, and renewable energy facilities, which require resilient valves capable of handling corrosive fluids, extreme temperatures, and high cycle frequencies. The increasing development of eco-friendly, corrosion-resistant polymer-based butterfly valves provides opportunities in marine, wastewater, and low-temperature fluid applications. Meanwhile, the rise of Industry 4.0 and IIoT-based real-time monitoring enables manufacturers to introduce smart valves with embedded sensors, condition monitoring, and predictive failure analytics, unlocking new revenue streams from service-based maintenance contracts.

GLOBAL BUTTERFLY VALVE MARKET

Market Segmentation

Segmentation by Type

• Wafer-Type
• Lug-Type
• Flanged-Type
• Others
Wafer-type butterfly valves hold the largest market share because they are lightweight, compact, and cost-efficient, making them suitable for applications where frequent installation, removal, or inspection is required. Their design allows them to be easily sandwiched between two pipe flanges, minimizing the need for additional bolts or heavy structural supports. This reduces both material cost and installation time, which is particularly valuable in municipal water supply systems, HVAC networks, and industrial utility lines. Additionally, wafer valves offer reliable bidirectional sealing, making them ideal for general-purpose fluid regulation without requiring complex assembly or maintenance procedures. Their versatility and affordability continue to make them the preferred choice across both developing and established industrial sectors.
Flanged-type butterfly valves are witnessing the fastest growth due to their high structural integrity, leak-tight sealing, and suitability for medium-to-high pressure applications. These valves are designed with bolted flange connections, which provide secure attachment to pipeline systems, ensuring stability under vibration, fluctuating loads, and corrosive fluid environments. Industries such as petrochemical, refinery, marine transport, and offshore platforms prefer flanged valves because they minimize leakage risk, which is critical when handling hazardous, flammable, or pressurized fluids. As pipeline safety regulations tighten and industrial plants upgrade legacy systems, demand for flanged valves is increasing rapidly, particularly in oil & gas, chemical production, and marine engineering.

Segmentation by Material

• Cast Iron
• Stainless Steel
• Alloy-Based (Nickel, Titanium, etc.)
• Plastic/Polymer Valves

Cast iron is the most commonly used material in butterfly valve manufacturing due to its cost-effectiveness, durability, and widespread compatibility with low-to-moderate pressure systems. It is especially prevalent in water distribution networks, general industrial pipelines, heating/cooling circulation systems, and building infrastructure. Cast iron offers excellent machinability and good structural strength, making it ideal for large-diameter pipeline systems where cost and weight efficiency matter. For municipalities and public utility services managing long pipeline networks, cast iron butterfly valves offer a long operational life with minimal maintenance, keeping lifecycle costs low.

Alloy-based (Nickel, Titanium, Monel, Inconel) and polymer-based valves are gaining rapid adoption in high-corrosion and chemically aggressive environments. These materials provide superior resistance to chemicals, saline water, high temperatures, and abrasive slurries, making them essential for industries such as chemical processing, desalination plants, oil refineries, marine pipelines, and offshore rigs. Polymer valves (such as PVC, CPVC, PP, and PVDF) are also being used more frequently in food-grade, pharmaceutical, and ultrapure water systems due to their non-contaminating, lightweight, and cost-effective characteristics. As industries increasingly prioritize corrosion control and safety, demand for these materials is projected to expand significantly.

Segmentation by Operation

• Manual
• Electric Actuated
• Pneumatic Actuated
• Hydraulic Actuated
Manual butterfly valves dominate the market because they are easy to operate, require no external power source, and have low upfront and maintenance costs. They are widely installed in municipal water pipelines, irrigation networks, HVAC building systems, and general industry pipelines, where flow regulation is needed only periodically rather than continuously. Their simplicity and reliability make them suitable for remote locations or non-automated plants, where manual control remains more cost-efficient than actuator-based solutions.

Electric and pneumatic actuated butterfly valves are the fastest-growing segment, driven by the rise of industrial automation, IoT-enabled control systems, and predictive maintenance strategies. These valves enable remote monitoring, precision flow control, rapid response times, and integration with centralized process management systems. Sectors such as pharmaceuticals, chemicals, food processing, and oil & gas are increasingly adopting automated valves to reduce human error, improve consistency, and enhance operational safety. As factories transition into Industry 4.0 smart environments, demand for actuator-driven valves will continue to accelerate.

Segmentation by Application

• Oil & Gas
• Water & Wastewater
• Power Generation
• Chemicals
• Food & Beverage
• Others
The water & wastewater sector accounts for the largest share due to global investment in clean water distribution, sewage treatment, and upgrade of aging municipal pipeline systems. Butterfly valves are widely used in water intake stations, filtration units, pumping stations, and wastewater discharge pipelines due to their robustness and low installation and maintenance costs. Population growth, urban expansion, and sustainable water management initiatives continue to drive this segment’s dominance.
The oil & gas and petrochemical industries are the fastest-growing application area, fueled by refinery modernization, LNG terminal expansion, pipeline upgrades, and growth in petrochemical manufacturing. Butterfly valves are used extensively for flow regulation, isolation, and emergency shut-off in systems transporting crude oil, natural gas, steam, high-temperature chemicals, and pressurized fluids. Their high-cycle durability and corrosion-resistant variants make them essential in these demanding environments.

Regional Analysis

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

North America leads the market due to its well-established oil & gas infrastructure, active refinery operations, strong water utilities sector, and consistent investment in industrial modernization. Stringent regulatory standards for pipeline integrity and industrial process safety also encourage the adoption of high-quality valves.

Asia-Pacific is experiencing the fastest growth, supported by rapid industrialization, power plant construction, municipal water expansion, and chemical production increases in China, India, Indonesia, Vietnam, and South Korea. Government-backed urbanization and manufacturing development programs further accelerate demand.

COVID-19 Impact Analysis

The COVID-19 pandemic had a mixed impact on the Butterfly Valve Market. During the early phases of the outbreak, industrial shutdowns, workforce shortages, and supply chain disruptions slowed production and delayed ongoing infrastructure projects, particularly in sectors such as oil & gas, power generation, and manufacturing. However, essential services including water treatment plants, food processing facilities, public utilities, and pharmaceutical production continued operations, ensuring a baseline demand for butterfly valves even during lockdowns. As restrictions eased, a strong post-pandemic recovery wave emerged, driven by the resumption of deferred industrial maintenance, expansion of municipal water & wastewater projects, and renewed investments in chemical and energy processing plants. This catch-up demand, combined with increasing emphasis on automation and remote valve monitoring, resulted in accelerated market growth in the years following the pandemic.

Latest Market News

• Dec 2024 — Emerson launched new digital-positioned butterfly valves for chemical plants.
• Sept 2024 — Flowserve announced expansion of corrosion-resistant polymer valve manufacturing in Asia.
• July 2024 — Cameron (Schlumberger) secured contracts for LNG valve supply to Australia and Qatar.
• May 2024 — KSB Group introduced smart valve monitoring systems integrated with SCADA.
• Jan 2024 — Velan announced partnerships for nuclear plant-grade metal-seated butterfly valves.

Key Players

1. Emerson Electric Co.
2. Flowserve Corporation
3. Cameron (Schlumberger)
4. Crane Co.
5. KSB Group
6. AVK Holding
7. Alfa Laval
8. Velan Inc.
9. Bray International
10. Metso Corporation