Melamine Foam Market Size (2023 - 2030)

The Global Melamine Foam Market was estimated to be worth USD 1264.36 Million in 2022 and is projected to reach a value of USD 4032.12 Million by 2030, growing at a fast CAGR of 15.6% during the forecast period 2023-2030.

Melamine foam is a relatively new type of foam successfully developed in the 1990s, which is made from melamine resin. It has an open-cell foam structure that is both lightweight and can defy high temperatures. This foam has superior capabilities for absorbing sound and excellent thermal properties, making it effective at insulating heat. In contrast to other insulation materials like urethane foams or fiberglass, melamine foam is fiber-free and can be utilized in conditions where those materials may not be suitable. It has exceptional chemical and physical stability owing to its distinct chemical and three-dimensional network structure. In environments that are either weakly acidic or weakly alkaline, melamine foam will not deteriorate or decompose. Additionally, it does not include any residual free formaldehyde and its sanitation meets the requirements of food sanitation levels. The melamine foam has a higher level of heat stability and cold resistance in contrast to conventional foams like polyethylene, polypropylene, and polyurethane foam, which have a low degree of cross-linking. It also has the capability to remain stable in a temperature range of -180℃ to +240℃, which means it can defy temperatures as high as +240℃ and as low as -180℃. Melamine foam has a wide range of applications in a variety of industries. It is utilized in consumer goods applications, including strong abrasive cleaners, magic sponges, and erasers. It is used in automotive components, including vehicle lining and seating in trains and airplanes. Melamine foam is a popular choice for acoustic applications, including HVAC duct linings and sound absorbers in recording studios and cinemas. In the building and construction industry, it is used for both wall panels and ceiling tiles in public buildings and commercial spaces. Additionally, it is utilized for insulation purposes in a range of contexts, from hot water tanks to chemical plants and standard wall insulation. As a result of these various industrial applications, the global melamine foam market is estimated to have a fast CAGR during the forecasted period.

Global Melamine Foam Market Drivers:

The increasing demand for fire-resistance materials is fueling the growth of the global melamine foam market.

The melamine foam has been designed to meet the most critical international fire safety standards. It is highly resistant to high temperatures, and its outstanding fire characteristics are attributed to the melamine resin utilized in its production. The resin contains a high level of nitrogen, which gives the foam its flame-resistant properties without the need for flame retardants. As a thermoset material, melamine foam does not melt or produce burning droplets in the event of a fire. Instead, it chars and produces a small amount of smoke with no afterglow. This property makes melamine foam highly suitable for use in applications with high fire safety requirements. The melamine foam has undergone tests to determine its fire characteristics, and it has achieved the highest classification possible for organic materials, meeting national and international standards. Therefore, this factor drives the demand for melamine foam.

The rising adoption of melamine foam in the buildings and construction industry is another factor contributing to the growth of the global Melamine Foam market.

Melamine foam is extensively used in the buildings and construction industry for thermal insulation, soundproofing, and fire resistance. As the demand for energy-efficient buildings increases, the need for effective insulation materials also grows, and melamine foam is a popular choice due to its unique properties, such as lightweight, high-temperature resistance, and sound absorption. Additionally, melamine foam is environmentally friendly and completely non-toxic. Contrary to popular belief, it does not harm the environment or human health in any way. Therefore, this factor also drives the demand for melamine foam.

Global Melamine Foam Market Challenges:

The global melamine foam market is encountering challenges, primarily in terms of high costs and moisture-sensitive properties. Melamine foam is an expensive material in contrast to other conventional foams, such as polyurethane foam, polyethylene foam, and polypropylene foam, owing to its complex foaming technology. Moreover, melamine foam is an open-cell foam, meaning that the cells in the foam structure are not completely closed. This makes the foam more susceptible to moisture absorption and can cause stretching or shrinkage. Thus, these challenges inhibit the growth of the global melamine foam market.

Global Melamine Foam Market Opportunities:

Market expansion strategies present a lucrative opportunity in the global melamine foam market. Given the rising demand for melamine foam owing to its superior properties, including sound absorption, abrasiveness, fire resistance, chemical resistance, and lightweight, major melamine foam manufacturing companies can stand to gain significantly from this opportunity by expanding their product to emerging markets, such as Brazil, Mexico, and Colombia. This expansion will help the companies to increase their customer base and boost their overall revenue.

COVID-19 Impact on the Global Melamine Foam Market:

The outbreak of the COVID-19 pandemic substantially impacted the global melamine foam market. The implementation of strict lockdowns, traveling restrictions, and social distancing measures across several nations hindered many companies' manufacturing capacities and caused a shortage of skilled workforce. The pandemic caused disruptions in supply chains and distribution of goods and services, which highly affected the production and distribution of melamine foam across several industries. Moreover, the pandemic resulted in increasing prices of melamine foam due to the shortage of melamine resin, an essential raw material for the production of melamine foam, which further declined the demand for melamine foam. These factors negatively impacted the growth of the global melamine foam market. Despite these challenges, the global melamine foam market is projected to recover and grow in the coming years owing to its applications in the construction and industrial, medical, electronics and electrical, and transportation industries.

Global Melamine Foam Market Recent Developments:

• In June 2022, Zhengzhou FoamTech Nano Materials Co., Ltd., a China-based melamine foam manufacturing company, introduced a new hydrophobic melamine foam, an enhancement of their conventional melamine foam that comes with exceptional water-resistance properties, which assists in increasing the application fields of melamine foam.
• In May 2022, UVCclean, a Germany-based company specializing in air purification solutions, unveiled that the company is now utilizing BASF's Basotect, a flexible, open-cell foam made from melamine resin, in its mobile airtubeUVC air filter systems. Utilizing UV-C technology, these filters reduce the air's concentration of aerosols that carry viruses like the coronavirus and spores, bacteria, and spores.
• In March 2021, Recticel NV, a Belgium-based company specializing in polyurethane solutions, unveiled the acquisition of FoamPartner, a Switzerland-based global supplier of technical foams with a high added value. The Recticel Engineered Foams business line will be formed by merging the companies Recticel Flexible Foams and FoamPartner.

MELAMINE FOAM MARKET REPORT COVERAGE:

Global Melamine Foam Market Segmentation: By Type

• Flexible Melamine Foam
• Rigid Melamine Foam
• Semi-Rigid Melamine Foam

In 2022, the flexible melamine foam segment held the highest market share. The growth can be attributed to the excellent mechanical properties of flexible melamine foam, which make it useful for heat-resistant applications. It is commonly used in the construction, automotive, and industrial industries. In construction, melamine foam is often used for ceiling tiles and wall panels owing to its lightweight and flame-resistant properties. Even when exposed to flames, it does not melt or drip, but instead chars and produces minimal smoke. Additionally, its superior soundproofing capabilities make it ideal for use in environments where noise reduction is important, such as sports arenas, indoor stadiums, auditoriums, and engine compartments.

Global Melamine Foam Market Segmentation: By Application

• Household Applications
• Non-household Applications
• Others

In 2022, the non-household applications segment held the highest market share. The growth can be attributed to the growing use of melamine foam in the industrial applications of aviation, aerospace, automotive, railways, military, electronics, buildings and construction, semiconductors, and others owing to their superior properties of sound absorption, abrasiveness, thermal insulation, fire resistance, chemical resistance, lightweight, temperature endurance, and eco-friendly.

Global Melamine Foam Market Segmentation: By Region

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

In 2022, the region of Asia-Pacific held the largest share of the global melamine foam market. The growth can be attributed to the increasing availability of melamine resin, and the growing demand for materials with mechanical properties like sound absorption, fire resistance, and chemical resistance in construction and industrial activities, including ceiling panels, wall panels, suspended baffles, pipe jackets, solar connectors, HVAC systems, and thermal tanks, and the rising adoption of melamine foam for household applications, including cleaning sponges and erasers. Additionally, the region is home to several significant market players, including Ecotone Systems Pvt. Ltd., Linyi Yingke Chemistry Co., Ltd., Zhengzhou FoamTech Nano Materials Co., Ltd., SINOYQX (Yulong Group), and Newstone Acoustic Solutions. Due to the increasing demand for melamine foam in the medical industry for insulation and sound absorption for medical equipment, the rising adoption of melamine foam in transportation applications of aviation for cabin insulation and ductwork, vehicles for the engine cover, firewalls, hood liners, and transmission tunnels, and railways for ceiling panels, and the strong presence of several major market players, including Recticel NV, BASF SE, and Evonik Industries AG, the region of Europe is anticipated to expand at the fastest growth rate over the forecast period.

Global Melamine Foam Market Key Players:

1. Recticel NV (Belgium)
2. BASF SE (Germany)
3. Evonik Industries AG (Germany)
4. Clark Foam Products Corporation (United States)
5. Ecotone Systems Pvt. Ltd. (India)
6. Acoustafoam Ltd. (United Kingdom)
7. Reilly Foam Corporation (United States)
8. Rogers Foam Corporation (United States)
9. Linyi Yingke Chemistry Co., Ltd. (China)
10. Zhengzhou FoamTech Nano Materials Co., Ltd. (China)