As per our research Report, the Nonwoven Composites Market is forecasted to be growing at a CAGR of 2.8% from 2024 to 2030.
The term "nonwoven composites" defines the products that are made by combining one or more nonwoven fabrics or technologies with other materials or technologies to generate a more efficient fabric that retains the attributes of its components. Manufacturing processes, such as spun-bond, melt-blown, spun-melt, wet-laid, dry-laid, air-laid, or other nonwoven manufacturing processes can be utilized to create the nonwoven composites. Nonwoven composites are used for several purposes, constituting hygiene products, medical products, geotextiles, filtration, insulation, and automotive equipment, among others, owing to their unique and superior properties, such as enhanced strength, durability, enhanced absorbency, bacterial protection, resilience, softness, washability, and sterility. The process of nonwoven composite manufacturing consists of two significant steps, which carry great importance in influencing the characteristics of the final product. The initial step is the formation of the fiber web. In this step, fibers are kept onto a moving conveyor belt or drum to form a web. The fibers can be of different types, including natural or synthetic. Other methods for forming the web include needle punching, spun-bonding, melt-blowing, and spun-melt, among others. The second step is the web boding method in which the formed web requires to bond to provide it with enhanced strength and stability. Thermal bonding, chemical bonding, and mechanical bonding are all techniques for bonding the formed webs of nonwoven composites together. Depending on their intended purpose, the nonwoven composites can be further processed and finished after these two major steps.
Due to their characteristics of high strength, high durability, breathability, softness, and smoothness, nonwoven composites help in weight lowering, improved comfort and aesthetics, updated insulation, fire retardancy and resistance to water, fuels, extreme temperatures, and abrasion by initiating the essential properties required for good performance and safety. These composites aid in making automobiles safer, more approachable, last longer, cost less, and more sustainable. They are utilized in several automotive applications, including dashboard insulation, carpets and flooring, door panels, seat cover slip sheets, and even wheel housing. Therefore, this element drives the demand for nonwoven composites. Nonwoven composites are becoming famous in medical applications due to their affordability. This is particularly significant for hospitals with limited budgets. Hospitals often use nonwoven fabrics for products like disposable and reusable surgical gowns, surgical masks, drapes, gloves, and instrument coverings. Furthermore, various government initiatives are encouraging the utilization of nonwoven medical items, such as disposable patient gowns, drapes, and linens, to assist in limiting Hospital Acquired Infections (HAIs). Therefore, this factor also pushes the demand for nonwoven composites.
The global nonwoven composites market is facing challenges, primarily in terms of volatility in raw materials expenses and lack of awareness regarding nonwoven composites. Prices of raw materials used in nonwoven composites, such as polypropylene (PP), polyethylene (PE), and rayon, can experience instability. This may have an impact on manufacturers' profitability and raise the cost of finished goods, which may limit the use of nonwoven composites. Moreover, several individuals are unaware of the properties and benefits of nonwoven composites and may still choose to use other conventional materials. Thus, these challenges affect the growth of the global nonwoven composites market.
Technological updates in nonwoven composites offer lucrative opportunities in the global nonwoven composites market. Given the bottlenecks of nonwoven composites, such as poor strength and durability in contrast to woven composites, limited heat resistance, and limited design flexibility, key nonwoven composites manufacturing companies can stand to earn significantly from this opportunity by developing the production method that aims at the improvement of strength and durability. This advancement will help in enhancing the quality of nonwoven composites and subsequently, their demand, which will aid companies in broadening their customer base and boosting their overall revenue.
Key Market Insights:
In 2023, the polypropylene (PP) segment held the biggest market share. The growth can be dedicated to the advantages that polypropylene offers in comparison to other materials, consisting of resistance to high temperature and moisture, moderate tensile strength, lightweight, high durability, and low cost. As a result of these benefits, the demand for polypropylene-based nonwoven composites is growing in the applications of hygiene products like baby diapers, sanitary napkins, incontinence products, etc. Owing to the growing demand for sustainable and biodegradable materials in the applications of hygiene products, which also offer benefits, such as high strength and high durability, the wood pulp segment is expected to widen at the fastest rate over the estimated period.
In 2023, the spun bond segment held the biggest market share. The growth can be credited to the increasing requirement for spun bond nonwoven composites in a variety of applications, including hygiene items, agriculture, construction, filtration, battery separators, and coating substrates, among others, due to their excellent strength, durability, and cost-effectiveness. Due to the growing demand for the manufacturing process which offers properties, such as fine filtration, lightweight, softness, and non-irritation to nonwoven composites, the spun melt segment is expected to strengthen at the fastest rate over the predicted period.
In 2023, the hygiene segment held the largest market share. The growth can be dedicated to the rising use of nonwoven composites in hygiene products due to their superior properties, including high strength, high durability, high comfort, softness, breathability, smoothness, stretchability, and cost-effectiveness. Owing to the increasing demand for medical nonwoven products, including gowns, surgical masks, coveralls, and hospital disposables, among others, the medical segment is expected to widen at the fastest rate over the forecast period.
In 2023, the region of Asia-Pacific held the biggest share of the global nonwoven composites market. The growth can be attributed to the growing demand for hygiene products and medical nonwoven products due to the expanding working population in nations, such as China and India, and the enhancing demand for nonwoven composites for applications in the automotive industry, including sound and thermal insulation. In addition, the region is home to several key market players, including Toray Industries, Inc., Autotech Nonwovens Pvt Ltd., Mitsui Chemicals, Asahi Kasei Corporation, and HOGY Medical. Owing to the growing adoption of nonwoven composites in numerous industry verticals, including geotextiles, building and construction, and industrial, the region of Asia-Pacific will continue to strengthen at the fastest rate over the forecast period.
Polypropylene (PP)
Polyethylene (PE)
Polyethylene terephthalate (PET)
Wood pulp
Rayon
Others
Spunbond
Meltblown
Spunmelt
Others
Automotive
Building & Construction
Filtration
Hygiene
Medical
Others
North America
Europe
Asia-Pacific
South America
Middle East and Africa
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